{"id":742,"date":"2023-10-19T14:07:47","date_gmt":"2023-10-19T14:07:47","guid":{"rendered":"https:\/\/dyethrive.com\/?p=742"},"modified":"2023-10-19T14:25:33","modified_gmt":"2023-10-19T14:25:33","slug":"sublimation-vs-screen-printing","status":"publish","type":"post","link":"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/","title":{"rendered":"Sublimation vs Screen Printing: Which is Better?"},"content":{"rendered":"\n<p>So you want to start printing custom designs and merchandise, but can&#8217;t decide between sublimation and screen printing. Both are popular printing techniques, but which one is better for your needs?<\/p>\n\n\n\n<p>I&#8217;ve printed hundreds of shirts using both methods and in this article, I&#8217;ll compare the key differences between sublimation vs screen printing. <\/p>\n\n\n\n<p>My goal is to help you understand the pros and cons of each, so you can confidently choose the best printing technique for your business.<\/p>\n\n\n\n<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_67_1 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title \" >Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #333333;color:#333333\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #333333;color:#333333\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 eztoc-toggle-hide-by-default' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#How_Sublimation_Printing_Works\" title=\"How Sublimation Printing Works\">How Sublimation Printing Works<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#How_Screen_Printing_Works\" title=\"How Screen Printing Works\">How Screen Printing Works<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#Sublimation_Vs_Screen_Printing\" title=\"Sublimation Vs Screen Printing\">Sublimation Vs Screen Printing<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#1_Print_Quality_and_Durability\" title=\"1. Print Quality and Durability\">1. Print Quality and Durability<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#2_Print_Complexity_and_Colors\" title=\"2. Print Complexity and Colors\">2. Print Complexity and Colors<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#3_Special_Effects\" title=\"3. Special Effects\">3. Special Effects<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#4_Fabric_and_Material_Support\" title=\"4. Fabric and Material Support\">4. Fabric and Material Support<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#5_Eco-Friendliness\" title=\"5. Eco-Friendliness\">5. Eco-Friendliness<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-9\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#6_Order_Quantity_and_On-Demand_Printing\" title=\"6. Order Quantity and On-Demand Printing\">6. Order Quantity and On-Demand Printing<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-10\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#7_Initial_Investment_and_Reorder_Costs\" title=\"7. Initial Investment and Reorder Costs\">7. Initial Investment and Reorder Costs<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-11\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#8_Consistency_of_Prints\" title=\"8. Consistency of Prints\">8. Consistency of Prints<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-12\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#Other_Considerations\" title=\"Other Considerations\">Other Considerations<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-13\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#Whats_Better_for_Printing_Apparel\" title=\"What&#8217;s Better for Printing Apparel?\">What&#8217;s Better for Printing Apparel?<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-14\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#Blending_Printing_Techniques\" title=\"Blending Printing Techniques\">Blending Printing Techniques<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-15\" href=\"https:\/\/dyethrive.com\/sublimation-vs-screen-printing\/#Wrapping_up\" title=\"Wrapping up\">Wrapping up<\/a><\/li><\/ul><\/nav><\/div>\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"How_Sublimation_Printing_Works\"><\/span>How Sublimation Printing Works<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>First, let&#8217;s quickly <a href=\"https:\/\/dyethrive.com\/what-materials-can-you-sublimate-on\/\">cover how sublimation printing works<\/a>. It uses a chemical process to infuse dye into polyester-based materials like fabric, mugs, phone cases, etc.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_112197698_XL-1024x683.webp\" alt=\"Sublimation printing\" class=\"wp-image-744\" srcset=\"https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_112197698_XL-1024x683.webp 1024w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_112197698_XL-300x200.webp 300w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_112197698_XL-768x512.webp 768w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_112197698_XL-1536x1024.webp 1536w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_112197698_XL-2048x1365.webp 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>The sublimation printer uses special CMYK inks that turn into a gas when heated. Your design is printed onto transfer paper, and then heat and pressure are applied using a heat press. <\/p>\n\n\n\n<p>This causes the ink to vaporize and permanently bind with the polyester fibers.<\/p>\n\n\n\n<p>It&#8217;s an automated process that requires a sublimation printer, heat press, transfer paper, and polyester blanks. Designs can be easily printed from your computer.<\/p>\n\n\n<style>.kadence-column742_3147e4-4b > .kt-inside-inner-col{display:flex;}.kadence-column742_3147e4-4b, .kt-inside-inner-col > .kadence-column742_3147e4-4b:not(.specificity){margin-bottom:var(--global-kb-spacing-md, 2rem);}.kadence-column742_3147e4-4b > .kt-inside-inner-col{padding-top:19px;padding-right:19px;padding-bottom:19px;padding-left:19px;}.kadence-column742_3147e4-4b > .kt-inside-inner-col{min-height:171px;border-top:2px solid #f78da7;border-right:2px solid #f78da7;border-bottom:2px solid #f78da7;border-left:2px solid #f78da7;}.kadence-column742_3147e4-4b > .kt-inside-inner-col,.kadence-column742_3147e4-4b > .kt-inside-inner-col:before{border-top-left-radius:8px;border-top-right-radius:8px;border-bottom-right-radius:8px;border-bottom-left-radius:8px;}.kadence-column742_3147e4-4b > .kt-inside-inner-col{column-gap:var(--global-kb-gap-sm, 1rem);}.kadence-column742_3147e4-4b > .kt-inside-inner-col{flex-direction:column;justify-content:center;}.kadence-column742_3147e4-4b > .kt-inside-inner-col > .aligncenter{width:100%;}.kt-row-column-wrap > .kadence-column742_3147e4-4b{align-self:center;}.kt-inner-column-height-full:not(.kt-has-1-columns) > .wp-block-kadence-column.kadence-column742_3147e4-4b{align-self:auto;}.kt-inner-column-height-full:not(.kt-has-1-columns) > .wp-block-kadence-column.kadence-column742_3147e4-4b > .kt-inside-inner-col{flex-direction:column;justify-content:center;}.kadence-column742_3147e4-4b > .kt-inside-inner-col{background-color:#fdebf1;}.kadence-column742_3147e4-4b > .kt-inside-inner-col:before{opacity:0.3;}.kadence-column742_3147e4-4b{position:relative;}@media all and (max-width: 1024px){.kadence-column742_3147e4-4b > .kt-inside-inner-col{border-top:2px solid #f78da7;border-right:2px solid #f78da7;border-bottom:2px solid #f78da7;border-left:2px solid #f78da7;flex-direction:column;}}@media all and (max-width: 767px){.kadence-column742_3147e4-4b > .kt-inside-inner-col{border-top:2px solid #f78da7;border-right:2px solid #f78da7;border-bottom:2px solid #f78da7;border-left:2px solid #f78da7;flex-direction:column;}}<\/style>\n<div class=\"wp-block-kadence-column kadence-column742_3147e4-4b inner-column-1\"><div class=\"kt-inside-inner-col\"><style>.wp-block-kadence-iconlist.kt-svg-icon-list-items742_e359ed-69:not(.this-stops-third-party-issues){margin-top:0px;margin-bottom:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_e359ed-69 ul.kt-svg-icon-list:not(.this-prevents-issues):not(.this-stops-third-party-issues):not(.tijsloc){margin-top:0px;margin-right:0px;margin-bottom:var(--global-kb-spacing-xs, 1rem);margin-left:0px;padding-top:var(--global-kb-spacing-sm, 1.5rem);padding-bottom:var(--global-kb-spacing-xs, 1rem);padding-left:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_e359ed-69 ul.kt-svg-icon-list{grid-row-gap:10px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_e359ed-69 .kb-svg-icon-wrap{font-size:27px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_e359ed-69 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap .kt-svg-icon-list-single{margin-right:9px;}.kt-svg-icon-list-items742_e359ed-69 ul.kt-svg-icon-list .kt-svg-icon-list-level-0 .kt-svg-icon-list-single svg{font-size:20px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_e359ed-69 ul.kt-svg-icon-list .kt-svg-icon-list-single{border-radius:26%;border-width:px;border-style:solid;padding:7px;}<\/style>\n<div class=\"wp-block-kadence-iconlist kt-svg-icon-list-items kt-svg-icon-list-items742_e359ed-69 kt-svg-icon-list-columns-1 alignnone kt-list-icon-aligntop\"><ul class=\"kt-svg-icon-list\">\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-742_1f6cd6-74\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_lightbulb kt-svg-icon-list-single\"><svg viewBox=\"0 0 384 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M272 428v28c0 10.449-6.68 19.334-16 22.629V488c0 13.255-10.745 24-24 24h-80c-13.255 0-24-10.745-24-24v-9.371c-9.32-3.295-16-12.18-16-22.629v-28c0-6.627 5.373-12 12-12h136c6.627 0 12 5.373 12 12zm-143.107-44c-9.907 0-18.826-6.078-22.376-15.327C67.697 267.541 16 277.731 16 176 16 78.803 94.805 0 192 0s176 78.803 176 176c0 101.731-51.697 91.541-90.516 192.673-3.55 9.249-12.47 15.327-22.376 15.327H128.893zM112 176c0-44.112 35.888-80 80-80 8.837 0 16-7.164 16-16s-7.163-16-16-16c-61.757 0-112 50.243-112 112 0 8.836 7.164 16 16 16s16-7.164 16-16z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Pro Tip:<\/strong> Ensure your sublimation printer has good color profiles and the heat press reaches 400\u00b0F. This allows the ink to properly sublimate into the material.<\/span><\/li>\n<\/ul><\/div>\n<\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"How_Screen_Printing_Works\"><\/span>How Screen Printing Works<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Screen printing is very different from sublimation. It&#8217;s a manual technique where ink is pushed through a stenciled mesh screen onto the fabric using a squeegee.<\/p>\n\n\n\n<p>For each color in the design, a separate screen needs to be created. So for a two-color print, you need two screens. The more colors, the more prep work required.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"733\" src=\"https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_9713117_XL-1024x733.webp\" alt=\"Screen Printing- Sublimation Vs Screen Printing\" class=\"wp-image-743\" srcset=\"https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_9713117_XL-1024x733.webp 1024w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_9713117_XL-300x215.webp 300w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_9713117_XL-768x550.webp 768w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_9713117_XL-1536x1099.webp 1536w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_9713117_XL-2048x1465.webp 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>The screens are hand-made by covering mesh fabric with a light-sensitive emulsion. Your design is printed onto a transparency sheet, and then exposed onto the screens to create a stencil.<\/p>\n\n\n\n<p>It&#8217;s best for simple designs since each color needs a stencil. But the tactile ink layer creates a unique hand-feel. Overall, screen printing requires more equipment and labor.<\/p>\n\n\n<style>.kadence-column742_736171-40 > .kt-inside-inner-col{display:flex;}.kadence-column742_736171-40, .kt-inside-inner-col > .kadence-column742_736171-40:not(.specificity){margin-bottom:var(--global-kb-spacing-md, 2rem);}.kadence-column742_736171-40 > .kt-inside-inner-col{padding-top:19px;padding-right:19px;padding-bottom:19px;padding-left:19px;}.kadence-column742_736171-40 > .kt-inside-inner-col{min-height:171px;border-top:2px solid #f78da7;border-right:2px solid #f78da7;border-bottom:2px solid #f78da7;border-left:2px solid #f78da7;}.kadence-column742_736171-40 > .kt-inside-inner-col,.kadence-column742_736171-40 > .kt-inside-inner-col:before{border-top-left-radius:8px;border-top-right-radius:8px;border-bottom-right-radius:8px;border-bottom-left-radius:8px;}.kadence-column742_736171-40 > .kt-inside-inner-col{column-gap:var(--global-kb-gap-sm, 1rem);}.kadence-column742_736171-40 > .kt-inside-inner-col{flex-direction:column;justify-content:center;}.kadence-column742_736171-40 > .kt-inside-inner-col > .aligncenter{width:100%;}.kt-row-column-wrap > .kadence-column742_736171-40{align-self:center;}.kt-inner-column-height-full:not(.kt-has-1-columns) > .wp-block-kadence-column.kadence-column742_736171-40{align-self:auto;}.kt-inner-column-height-full:not(.kt-has-1-columns) > .wp-block-kadence-column.kadence-column742_736171-40 > .kt-inside-inner-col{flex-direction:column;justify-content:center;}.kadence-column742_736171-40 > .kt-inside-inner-col{background-color:#fdebf1;}.kadence-column742_736171-40 > .kt-inside-inner-col:before{opacity:0.3;}.kadence-column742_736171-40{position:relative;}@media all and (max-width: 1024px){.kadence-column742_736171-40 > .kt-inside-inner-col{border-top:2px solid #f78da7;border-right:2px solid #f78da7;border-bottom:2px solid #f78da7;border-left:2px solid #f78da7;flex-direction:column;}}@media all and (max-width: 767px){.kadence-column742_736171-40 > .kt-inside-inner-col{border-top:2px solid #f78da7;border-right:2px solid #f78da7;border-bottom:2px solid #f78da7;border-left:2px solid #f78da7;flex-direction:column;}}<\/style>\n<div class=\"wp-block-kadence-column kadence-column742_736171-40 inner-column-1\"><div class=\"kt-inside-inner-col\"><style>.wp-block-kadence-iconlist.kt-svg-icon-list-items742_845944-da:not(.this-stops-third-party-issues){margin-top:0px;margin-bottom:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_845944-da ul.kt-svg-icon-list:not(.this-prevents-issues):not(.this-stops-third-party-issues):not(.tijsloc){margin-top:0px;margin-right:0px;margin-bottom:var(--global-kb-spacing-xs, 1rem);margin-left:0px;padding-top:var(--global-kb-spacing-sm, 1.5rem);padding-bottom:var(--global-kb-spacing-xs, 1rem);padding-left:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_845944-da ul.kt-svg-icon-list{grid-row-gap:10px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_845944-da .kb-svg-icon-wrap{font-size:27px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_845944-da ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap .kt-svg-icon-list-single{margin-right:9px;}.kt-svg-icon-list-items742_845944-da ul.kt-svg-icon-list .kt-svg-icon-list-level-0 .kt-svg-icon-list-single svg{font-size:20px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_845944-da ul.kt-svg-icon-list .kt-svg-icon-list-single{border-radius:26%;border-width:px;border-style:solid;padding:7px;}<\/style>\n<div class=\"wp-block-kadence-iconlist kt-svg-icon-list-items kt-svg-icon-list-items742_845944-da kt-svg-icon-list-columns-1 alignnone kt-list-icon-aligntop\"><ul class=\"kt-svg-icon-list\">\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-742_69d67f-cd\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_lightbulb kt-svg-icon-list-single\"><svg viewBox=\"0 0 384 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M272 428v28c0 10.449-6.68 19.334-16 22.629V488c0 13.255-10.745 24-24 24h-80c-13.255 0-24-10.745-24-24v-9.371c-9.32-3.295-16-12.18-16-22.629v-28c0-6.627 5.373-12 12-12h136c6.627 0 12 5.373 12 12zm-143.107-44c-9.907 0-18.826-6.078-22.376-15.327C67.697 267.541 16 277.731 16 176 16 78.803 94.805 0 192 0s176 78.803 176 176c0 101.731-51.697 91.541-90.516 192.673-3.55 9.249-12.47 15.327-22.376 15.327H128.893zM112 176c0-44.112 35.888-80 80-80 8.837 0 16-7.164 16-16s-7.163-16-16-16c-61.757 0-112 50.243-112 112 0 8.836 7.164 16 16 16s16-7.164 16-16z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\">Pro Tip: Use higher mesh count screens between 230 and 305 for printing apparel. This prevents ink bleed and creates sharper prints.<\/span><\/li>\n<\/ul><\/div>\n<\/div><\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Sublimation_Vs_Screen_Printing\"><\/span>Sublimation Vs Screen Printing<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Below are the differences between sublimation and screen printing:<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"1_Print_Quality_and_Durability\"><\/span>1. Print Quality and Durability<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p><strong>Sublimation<\/strong> provides stunning print quality with vibrant colors and crisp fine details. Photos and complex designs are no problem.<\/p>\n\n\n\n<p>The ink actually becomes part of the fabric, rather than sitting on top. This makes <a href=\"https:\/\/dyethrive.com\/how-long-does-sublimation-ink-last\/\">sublimation prints extremely durable<\/a> with no cracking, peeling or fading over time.<\/p>\n\n\n\n<p><strong>Screen printing<\/strong> also yields excellent print quality and vivid colors. But it&#8217;s better suited for simpler designs, logos, text, and graphics that use 1-3 colors.<\/p>\n\n\n\n<p>While screen-printed ink lasts fairly well through washings, it can eventually crack or fade since it sits on top of the fabric. Sublimation is the clear winner for long-lasting wearability.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"2_Print_Complexity_and_Colors\"><\/span>2. Print Complexity and Colors<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p><strong>Sublimation printing<\/strong> handles complex artwork, photographs, and designs with gradients much better than screen printing. You can print unlimited colors and details as easily as printing a Word doc.<\/p>\n\n\n\n<p><strong>Screen printing<\/strong> is great for bold, high-contrast designs with fewer colors. Intricate gradients and color blending are very difficult and half-toning can be tricky.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/ezgif.com-gif-maker-1024x683.webp\" alt=\"sublimation printing with complex artwork\" class=\"wp-image-767\" srcset=\"https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/ezgif.com-gif-maker-1024x683.webp 1024w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/ezgif.com-gif-maker-300x200.webp 300w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/ezgif.com-gif-maker-768x512.webp 768w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/ezgif.com-gif-maker-1536x1024.webp 1536w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/ezgif.com-gif-maker-2048x1365.webp 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Keep designs simple with spot colors to get the best screen-printed results. Photos and complex illustrations don&#8217;t work as well.<\/p>\n\n\n\n<p><strong>Note:<\/strong> Simulated process printing uses CMYK colors to simulate full-color designs, but the results are not as vivid.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"3_Special_Effects\"><\/span>3. Special Effects<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>Here&#8217;s an area where <strong>screen printing<\/strong> shines over sublimation. Since ink sits on top of the garment, you can add awesome effects:<\/p>\n\n\n\n<ul>\n<li>Metallic, pearl, or puff inks for a raised texture<\/li>\n\n\n\n<li>Glitter, foil, and glow-in-the-dark inks<\/li>\n\n\n\n<li>Iridescent and cracked ink effects<\/li>\n\n\n\n<li>Distressing with creases and fades<\/li>\n<\/ul>\n\n\n\n<p><strong>Sublimation<\/strong> is limited to processing CMYK colors. No specialty inks or effects are possible unless printed in the design. However, improvements in design software continue to push sublimation&#8217;s capabilities.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"4_Fabric_and_Material_Support\"><\/span>4. Fabric and Material Support<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p><strong>Sublimation<\/strong> only works on fabrics with at least 65% polyester, ideally 90% or more. It also prints well on coated ceramics, metals, acrylic, and polypropylene plastic.<\/p>\n\n\n\n<p><strong>Screen printing<\/strong> can print on all types of fabrics &#8211; 100% cotton, blends, and polyester. It also works on materials like paper, wood, vinyl, glass, and more. Far fewer limitations here.<\/p>\n\n\n\n<p>My advice is to choose the printing method that best matches your desired blank products. For poly-based apparel, sublimation is great. For posters and tote bags, screen printing may make more sense.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"5_Eco-Friendliness\"><\/span>5. Eco-Friendliness<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p><strong>Sublimation<\/strong> wins here thanks to the non-toxic, water-based inks and lack of waste. On-demand sublimated products are only printed as needed, avoiding overproduction.<\/p>\n\n\n\n<p><strong>Screen printing<\/strong> requires more resources and preparation for each job. Plus plastisol ink is harmful and not biodegradable. However, water-based screen printing ink is an eco-friendly alternative gaining popularity.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"6_Order_Quantity_and_On-Demand_Printing\"><\/span>6. Order Quantity and On-Demand Printing<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>A major perk of <strong>sublimation<\/strong> printing is the ability to profitably print small quantities or even single custom orders. This makes it perfect for on-demand dropshipping shops.<\/p>\n\n\n\n<p><strong>Screen printing<\/strong> has high setup costs of burning screens and preparing stations. So it becomes much more affordable at bulk order quantities of around 25 pieces per design.<\/p>\n\n\n\n<p>If you want to do short print runs or make one-off custom pieces, <a href=\"https:\/\/dyethrive.com\/how-long-does-sublimation-ink-last\/\">sublimation is far better suited<\/a> for on-demand fulfillment. For large bulk orders, screen printing saves money.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"7_Initial_Investment_and_Reorder_Costs\"><\/span>7. Initial Investment and Reorder Costs<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p>To start, <strong>screen printing<\/strong> requires less equipment and lower startup costs than sublimation. Entry-level kits start at around $300. You can even DIY screens using cheap mesh fabric and emulsion.<\/p>\n\n\n\n<p><strong>Sublimation<\/strong> needs a commercial printer and heat press which starts around $2000 for a basic setup. The ink and transfer paper are also recurring costs.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"693\" src=\"https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_667337222_XL-1-1024x693.webp\" alt=\"sublimation printer\" class=\"wp-image-765\" srcset=\"https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_667337222_XL-1-1024x693.webp 1024w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_667337222_XL-1-300x203.webp 300w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_667337222_XL-1-768x520.webp 768w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_667337222_XL-1-1536x1040.webp 1536w, https:\/\/dyethrive.com\/wp-content\/uploads\/2023\/10\/Depositphotos_667337222_XL-1-2048x1386.webp 2048w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>However, <strong>sublimation<\/strong> has no additional setup fees for reorders &#8211; just print and press new transfers anytime. <strong>Screen printing<\/strong> requires burning new screens and setup for each reorder.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"8_Consistency_of_Prints\"><\/span>8. Consistency of Prints<span class=\"ez-toc-section-end\"><\/span><\/h3>\n\n\n\n<p><strong>Screen printing<\/strong> allows very consistent prints once dialed in correctly. Emulsion screens can be reused over and over, making it easy to produce identical prints.<\/p>\n\n\n\n<p><strong>Sublimation<\/strong> needs a new transfer sheet printed for every single item. Care must be taken to ensure consistent pressure and alignment during pressing. There is a greater risk of ghosting or bleeding, especially for larger runs.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Other_Considerations\"><\/span>Other Considerations<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Here are a few other quick factors to consider:<\/p>\n\n\n<style>.wp-block-kadence-iconlist.kt-svg-icon-list-items742_50fecc-52:not(.this-stops-third-party-issues){margin-top:0px;margin-bottom:0px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_50fecc-52 ul.kt-svg-icon-list:not(.this-prevents-issues):not(.this-stops-third-party-issues):not(.tijsloc){margin-top:0px;margin-right:0px;margin-bottom:var(--global-kb-spacing-sm, 1.5rem);margin-left:0px;column-gap:16px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_50fecc-52 ul.kt-svg-icon-list{grid-row-gap:10px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_50fecc-52 .kb-svg-icon-wrap{color:#00b446;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_50fecc-52 ul.kt-svg-icon-list .kt-svg-icon-list-item-wrap .kt-svg-icon-list-single{margin-right:10px;}.kt-svg-icon-list-items742_50fecc-52 ul.kt-svg-icon-list .kt-svg-icon-list-level-0 .kt-svg-icon-list-single svg{font-size:20px;}.wp-block-kadence-iconlist.kt-svg-icon-list-items742_50fecc-52 ul.kt-svg-icon-list .kt-svg-icon-list-single{border-radius:%;border-width:px;border-style:solid;padding:10px;}@media all and (max-width: 767px){.wp-block-kadence-iconlist.kt-svg-icon-list-items742_50fecc-52 ul.kt-svg-icon-list{grid-row-gap:16px;}}<\/style>\n<div class=\"wp-block-kadence-iconlist kt-svg-icon-list-items kt-svg-icon-list-items742_50fecc-52 kt-svg-icon-list-columns-1 alignnone kt-list-icon-aligntop\"><ul class=\"kt-svg-icon-list\">\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-742_302f3c-02\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_check-double kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M504.5 171.95l-36.2-36.41c-10-10.05-26.21-10.05-36.2 0L192 377.02 79.9 264.28c-10-10.06-26.21-10.06-36.2 0L7.5 300.69c-10 10.05-10 26.36 0 36.41l166.4 167.36c10 10.06 26.21 10.06 36.2 0l294.4-296.09c10-10.06 10-26.36 0-36.42zM166.57 282.71c6.84 7.02 18.18 7.02 25.21.18L403.85 72.62c7.02-6.84 7.02-18.18.18-25.21L362.08 5.29c-6.84-7.02-18.18-7.02-25.21-.18L179.71 161.19l-68.23-68.77c-6.84-7.02-18.18-7.02-25.2-.18l-42.13 41.77c-7.02 6.84-7.02 18.18-.18 25.2l122.6 123.5z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Skill level:<\/strong> Screen printing involves a more complex setup while sublimation just needs a graphic design file.<\/span><\/li>\n\n\n\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-742_e88e57-49\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_check-double kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M504.5 171.95l-36.2-36.41c-10-10.05-26.21-10.05-36.2 0L192 377.02 79.9 264.28c-10-10.06-26.21-10.06-36.2 0L7.5 300.69c-10 10.05-10 26.36 0 36.41l166.4 167.36c10 10.06 26.21 10.06 36.2 0l294.4-296.09c10-10.06 10-26.36 0-36.42zM166.57 282.71c6.84 7.02 18.18 7.02 25.21.18L403.85 72.62c7.02-6.84 7.02-18.18.18-25.21L362.08 5.29c-6.84-7.02-18.18-7.02-25.21-.18L179.71 161.19l-68.23-68.77c-6.84-7.02-18.18-7.02-25.2-.18l-42.13 41.77c-7.02 6.84-7.02 18.18-.18 25.2l122.6 123.5z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Location:<\/strong> Screen printing needs ventilation and cleaning. Sublimation has fewer mess and hazards for urban locations.<\/span><\/li>\n\n\n\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-742_b09cd0-5b\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_check-double kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M504.5 171.95l-36.2-36.41c-10-10.05-26.21-10.05-36.2 0L192 377.02 79.9 264.28c-10-10.06-26.21-10.06-36.2 0L7.5 300.69c-10 10.05-10 26.36 0 36.41l166.4 167.36c10 10.06 26.21 10.06 36.2 0l294.4-296.09c10-10.06 10-26.36 0-36.42zM166.57 282.71c6.84 7.02 18.18 7.02 25.21.18L403.85 72.62c7.02-6.84 7.02-18.18.18-25.21L362.08 5.29c-6.84-7.02-18.18-7.02-25.21-.18L179.71 161.19l-68.23-68.77c-6.84-7.02-18.18-7.02-25.2-.18l-42.13 41.77c-7.02 6.84-7.02 18.18-.18 25.2l122.6 123.5z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Scaling:<\/strong> Sublimation can easily scale to high-order volumes. Screen printing requires more equipment.<\/span><\/li>\n\n\n\n<li class=\"wp-block-kadence-listitem kt-svg-icon-list-item-wrap kt-svg-icon-list-item-742_9a900f-fc\"><span class=\"kb-svg-icon-wrap kb-svg-icon-fas_check-double kt-svg-icon-list-single\"><svg viewBox=\"0 0 512 512\"  fill=\"currentColor\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"  aria-hidden=\"true\"><path d=\"M504.5 171.95l-36.2-36.41c-10-10.05-26.21-10.05-36.2 0L192 377.02 79.9 264.28c-10-10.06-26.21-10.06-36.2 0L7.5 300.69c-10 10.05-10 26.36 0 36.41l166.4 167.36c10 10.06 26.21 10.06 36.2 0l294.4-296.09c10-10.06 10-26.36 0-36.42zM166.57 282.71c6.84 7.02 18.18 7.02 25.21.18L403.85 72.62c7.02-6.84 7.02-18.18.18-25.21L362.08 5.29c-6.84-7.02-18.18-7.02-25.21-.18L179.71 161.19l-68.23-68.77c-6.84-7.02-18.18-7.02-25.2-.18l-42.13 41.77c-7.02 6.84-7.02 18.18-.18 25.2l122.6 123.5z\"\/><\/svg><\/span><span class=\"kt-svg-icon-list-text\"><strong>Lead time:<\/strong> Sublimation enables faster order turnaround and on-demand production.<\/span><\/li>\n<\/ul><\/div>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Whats_Better_for_Printing_Apparel\"><\/span>What&#8217;s Better for Printing Apparel?<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>For most apparel printing jobs, I prefer <strong>sublimation<\/strong>. The photorealistic prints, soft hand-feel, and durability can&#8217;t be matched by screen printing.<\/p>\n\n\n\n<p>It does limit you to polyester fabrics, but the results win over customers. Just take extra care to avoid ghosting or bleeding on large orders by using techniques like X-sheet transfer paper.<\/p>\n\n\n\n<p>However, screen printing has advantages for bulk team uniforms or simpler designs with few colors. Metallic effect inks also look awesome when printed over fabric.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Blending_Printing_Techniques\"><\/span>Blending Printing Techniques<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>You don&#8217;t necessarily have to choose only one printing method! Many <a href=\"https:\/\/dyethrive.com\/sublimation-vs-heat-transfer\/\">apparel companies use a blend of printing techniques<\/a> to offer a wide range of products.<\/p>\n\n\n\n<p>For example, use sublimation for on-demand shirts, mugs, and phone cases. Use screen printing for bulk shirts and posters to save money.<\/p>\n\n\n\n<p>You can also screen print a base design, then add sublimated prints on top. Get creative and choose the best technique for each application.<\/p>\n\n\n\n<p>At the end of the day, the most important factors are matching the printing method to the product, quality, budget, and volume needs. Analyze your offerings and customers to determine if sublimation or screen printing (or both!) are a good fit.<\/p>\n\n\n\n<p>Hope this guide helps you decide whether sublimation or screen printing is best for your business and printing projects! Let me know if you have any other questions.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><span class=\"ez-toc-section\" id=\"Wrapping_up\"><\/span>Wrapping up<span class=\"ez-toc-section-end\"><\/span><\/h2>\n\n\n\n<p>Overall, <strong>both sublimation and screen printing<\/strong> have their pros and cons when it comes to printing custom apparel and merchandise. In my experience running an online store, <strong>sublimation is my go-to for on-demand fulfillment<\/strong> thanks to the ability to profitably print single orders with unlimited colors and photographic quality.<\/p>\n\n\n\n<p>However, for bulk orders of simple designs, <strong>screen printing helps lower costs<\/strong> significantly once the initial screens are created. My advice is to <strong>choose the method based on factors like order quantity, design complexity, fabric type, and budget<\/strong>.<\/p>\n\n\n\n<p>You can even blend techniques and use sublimation for polyester and screen printing for cotton shirts. At the end of the day, <strong>there is no outright winner between sublimation and screen printing<\/strong> &#8211; the key is picking the right process for each unique situation and product.<\/p>\n\n\n\n<p>I hope this article helped showcase the core differences between these two popular printing methods. Please <strong>share your experiences or <a href=\"https:\/\/dyethrive.com\/can-you-sublimate-in-a-regular-oven\/\">questions about sublimation vs screen printing<\/a> in the comments<\/strong>! I&#8217;m always happy to chat more about apparel printing.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>So you want to start printing custom designs and merchandise, but can&#8217;t decide between sublimation and screen printing. Both are popular printing techniques, but which one is better for your needs? I&#8217;ve printed hundreds of shirts using both methods and in this article, I&#8217;ll compare the key differences between sublimation vs screen printing. 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